Question:
What information is shipped with the Custom AHUs built in Fort Smith for the installation of the metal trim pieces?
Solution:
Below is a synopsis of all the information and a breakdown of the details provided with the TCFS and TCPA Performance Climate Changer Custom AHUs.
Introduction
In the assembly and installation of Air Handling Units (AHUs), precise documentation is crucial for ensuring that all components are correctly identified and located. This article provides a comprehensive guide on the necessary information required for the Ship Loose documentation and layout, which are essential for the proper installation of trim on AHUs.
Information Provided
1. Ship Loose Document
The Ship Loose document is a critical component that identifies individual trim pieces. The following details shall be included from design engineering.
- Part Number: Unique identifier for each trim piece.
- Dimensions: Exact measurements of the trim.
- Material Type and Gauge: Specification of the material used and its thickness.
- Quantity: The number of trim pieces required.
2. Ship Loose Layout
The Ship Loose Layout is used to show the mounting location for all trim on the AHU. It should include:
- Part Number: Corresponding to the part numbers listed in the Ship Loose document.
- 3-D Illustration: Visual representation of the type of trim, aiding in the identification and placement.
3. Custom Installation, Operation, and Maintenance (IOM) Manual
The Custom IOM manual provides additional information and illustrations for various installation scenarios. This manual is essential for ensuring that the trim is installed correctly and efficiently.
- The most current version can be found on e-library. https://elibrary.tranetechnologies.com/commercial/pages/viewers/pdf?projectKey=5f99bdff4335040001c6c91f&itemKey=62acbeda18e21f2f1633c240
IMPORTANT NOTES:
- Trim Wrapped in Plastic: Indicates that the trim is painted.
- Galvanneal Material: Generally painted and used for exterior surfaces.
- Painted Trim: Installed on the exterior (painted) surface areas
IDENTIFYING THE TYPE OF AHU CONSTRUCTION
It is important to identify the type of AHU to ensure the correct trim and installation procedures are followed. The types of AHUs include, but are not limited to:
- Indoor or Outdoor: Specifies the installation environment and construction.
- Single or Multi Wide: Indicates the configuration of the AHU.
- Standing Seam Roof: Type of roof construction.
- Single or Stacked: Specifies if the AHU is a single-level or multi-level unit.
- Water Dam Floor: indicates the presence of a water dam floor construction.
Conclusion
Proper documentation and layout are necessary for the successful installation of trim on AHUs. By following the guidelines provided in this article, and IOM, you can ensure that all components are correctly identified, located, and installed, leading to a more efficient and effective installation process.
Appendices
Appendix A: Sample Ship Loose Document
Note: Colors were added to the screenshot to highlight the different parts.
Ship Loose Document
Appendix B: Sample Ship Loose Layout
Note: Colors were added to the screenshot to highlight the corresponding parts from the Ship Loose Detail.
Ship Loose Layout
Appendix C: Additional Ship Loose Paperwork
Subassembly Layout
Subassembly Layout
EXPANDED: DETAILED BREAKOUT OF EACH TRIM PIECE
Joining Strip
Trim Cap
Angle
Z-Angle
Base Cap
Roof Cap
H-Joiner Cap
Roof Cap