*LCU Precedent BC Plenum Fan Troubleshooting
Solution:
Below is a diagram for a Precedent Gas Heat Unit with the BC Plenum Motor showing Reliatel and Electromechanical speed inputs (PPF-IDFC Pins 1 & 8)
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First make the motor sure is getting all 3 Phases of power.
- Separate PPF-IDFC (unit side) and PPM-IDFC (motor side).
- Locate the following on PPM-IDFC;
- Pin 1, wire 39B, yellow
- Pin 7, wire 37B, red
- Pin 8, wire 45B, blue
- On the PPM-IDFC plug check pins 7 & 8 and verify the presence of 10 VDC.
- If 10 VDC is present continue to step 4.
- If 10 VDC is NOT present and it is getting all 3 Phases of power the motor is bad, assuming wires 37B(RD) and 45B(BL) are intact all the way to the motor.
- Jump PPM-IDFC pins 1 & 7 together.
- If the motor starts and ramps to full speed the motor is good.
- If the motor still doesn’t run the motor is bad, assuming wires 39B(YL) and 37B(RD) are intact all the way to the motor.
EBM Motor Internal Connections
Note: Shaded gray not used
Motor data from EBM-Papst
208 – 230 Motor
Current draw 7.0 Amps, 2300 Watts
380 – 480 Motor
Current draw – 3.6 Amps, 2300 Watts
Both Motors
Direction of Rotation – Clockwise, viewed toward rotor
Weight – 36.7 lbs, 16.65 kg
EBM Motor LED Codes - Applicable only to Third Generation Motors
Steady Green – Good ready for operation
Blinking Orange – Warning
Blinking Red – Failure
Note: Manual reset by "Switch off line voltage - wait briefly - switch line voltage back on"
|
Warning Codes |
|
|
Number of Pulses |
Motor Status - LED Orange |
|
1 |
Current limitation in action |
|
2 |
Line impedance too high (DC-link voltage unstable) |
|
3 |
Power limiter in action |
|
4 |
Output stage temperature high |
|
5 |
Motor temperature high |
|
6 |
Temperature inside electronics high |
|
7 |
DC-link voltage low |
|
8 |
Braking mode: set in case of external drive in opposite direction at high speed for lengthy period |
|
9 |
Calibration of rotor position sensor in progress |
|
10 |
Actual speed is lower than run monitoring speed limit |
|
11 |
Open circuit at analog input |
|
13 |
DC-Link voltage high |
|
15 |
Line voltage high |
|
16 |
Shake-loose function activated |
| Failure Codes | |||
| Number of Pulses | Motor Status - LED Red | Possible Cause | Possible Remedy |
| 1 | Phase failure or line undervoltage | Missing phase or poor power supply quality | Check line voltage |
| 3 | Overtemperature of Power Module | Electronics housing contaminated | Provide better cooling. Manual reset required |
| 4 | Communication error between primary controller and secondary controller | External supply applied via Vout for setting parameters. Internal error | Switch off line voltage - wait - switch back on |
| 6 | Motor Overheating | Ambient temperature too high Impermissible operating point | Reduce ambient temperature Correct operating point. Manual reset required |
| 7 | Hall Sensor Error | Internal Error | Switch off line voltage - wait - switch back on |
| 8 | Rotor Locked | Mechanical Blockage | Switch off - check safe isolation from supply - check freedom of movement of rotor |
| 9 | Speed limit exceeded | - | - |
| 11 | Rotor position sensor calibration error | Rotor position sensor calibration necessary. | Perform Module Pairing, see page 16 of RT-SVP08D-EN |
| 13 | DC-link undervoltage | Line voltage not OK | Check the line voltage applied |
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WARNING:
Information in this article is intended for use by individuals possessing adequate backgrounds of electrical and mechanical experience and who comply with all federal, state, and local laws, rules, orders, or regulations related to the installation, service, or repair of a heating or central air conditioning product. Any attempt to install, service, or repair a heating or central air conditioning product may result in personal injury and/or property damage. The manufacturer or seller cannot be responsible for the interpretation of the information contained herein, nor can it assume any liability in connection with its use.